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Retenes Espejo – Garseals

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Los retenes de espejo de JIOrings

Descripción y funcionamiento

Los retenes de espejo GARSEALS forman parte de los sellos mecánicos. En inglés, numerosos son los nombres que se les atribuye: floating seals, mechanical face seals, duo cone seals, toric seals o heavy duty seals.

Están compuestos por dos piezas metálicas independientes y dos anillos energizantes en elastómero. Durante su funcionamiento, una de las dos piezas metálicas gira mientras la otra se queda quieta. En conjunto, las piezas metálicas interactúan para conseguir un contacto perpendicular al eje óptimo garantizando una perfecta estanqueidad. Por su parte, las juntas en elastómero generan una carga frontal axial uniforme gracias a su elasticidad y actúan tanto en el interior como en el exterior como una junta estática.

Entre las numerosas ventajas que poseen los retenes GARSEALS destaca su excepcional capacidad de estanqueidad contra la entrada de suciedad, polvo, agua y agentes abrasivos desde el exterior y de aceite y/o grasa desde el interior. Además, es un producto longevo, fácil de montar y de mantener, y muy resistente a la corrosión y al desgaste.

Materiales

Las piezas metálicas están hechas de hierro fundido de alta aleación de dureza Rockwell HRC 60-69. La temperatura de servicio recomendada se sitúa entre -50 y +200 ºC. Es de extrema importancia elegir correctamente el material a utilizar en cada aplicación ya que influye enormemente en la estanqueidad. Proponemos dos tipos de materiales para los GARSEALS.

 

Material

Proceso

Duración de vida

Resistencia a la corrosión

Resistencia al rasguño

Aleación de cromo molibdeno

15CrMo

Fundición

Media

Media

Media

Aleación de molibdeno con alto contenido de cromo

15Cr3Mo

Fundición

Alta

Alta

Alta

Ingredientes

15CrMo

15Cr3Mo

Carbono (C)

3,0 – 3,6

3,0 – 3,6

Silicio (Si)

1,0 – 1,6

1,0 – 1,6

Manganeso (Mn)

0,4 – 1,0

0,4 – 1,0

Fósforo (P)

< 0,035

< 0,035

Azufre (S)

< 0,035

< 0,035

Cromo (Cr)

14,0 – 18,0

14,0 – 18,0

Molibdeno (Mo)

0,8 – 1,5

2,4 – 4,0

Hierro (Fe)

En condiciones de trabajo normales, las juntas en elastómero de dureza 65 Shore A (+/-5) tienen una resistencia a la tracción de mínimo 12 MPa y un alargamiento a rotura de mínimo 300%. A 100 ºC y después de inmersión en aceite, la elasticidad cambia en un rango de +/- 5º mientras el compresión set es inferior al 12%.

La correcta elección del material de la junta en elastómero es imprescindible para garantizar las condiciones de temperatura y de presión adecuadas a cada aplicación. Proponemos cuatro tipos de materiales para los GARSEALS.

 

Temperatura

Contenido principal

Resistencia a la presión

Resistencia al desgarro

Reacción con aceite

NBR

-25/+90 ºC

40% NBR

Media

Media

< 2%

NBR alto nitrilo

-35/+120 ºC

60% NBR

Buena

Buena

< 1%

HNBR

-40/+160 ºC

60% HNBR

Excelente

Excelente

< 0,5%

VMQ

-50/+200 ºC

40& VMQ

Media

Media

> 2%

Lubricación con aceite

La lubricación con aceite aumento de forma significativa los campos de aplicación respecto a la velocidad periférica debido a su capacidad para transferir el calor lejos de la zona de sellado. Aceites de transmisión como el SAE80 o el SAE90 son particularmente adaptados para operaciones típicas de sellado facial.

Si es necesario, se pueden utilizar también aceites más finos como el 20W-20. El nivel de aceite después del llenado debe situarse entre la línea central del eje y dos tercios del diámetro del retén. Si esta operación se realiza de forma correcta, habrá generalmente suficiente aceite para toda la duración de vida del retén sin necesidad de mantenimiento.

Lubricación con grasa

En las aplicaciones con baja velocidad de deslizamiento, la lubricación del retén GARSEAL se puede hacer con grasa. Encima de 1 m/s, aconsejamos consultar. Si la cavidad del sello interno no está ventilada, no debería ser nunca llenada por una pistola de engrase ya que la alta presión de la pistola puede desplazar las juntas en elastómero provocando fugas.

Codificación

GAR = GARSEAL + JUNTA TÓRICA

GARF = GARSEAL + ANILLO TRAPEZOIDAL

XXXX = Referencia medidas

CM = 15CrMo

C3M = Cr3Mo

IB = NBR

TH = HNBR

JA = VMQ

IBA = NBR alto nitrilo

Aplicaciones

  1. Camiones mineros
  2. Máquinas de extractora de carbón
  3. Tuneladoras
  4. Mezcladoras
  5. Transportadoras
  6. Bulldozers
  7. Roadheaders

GARSEALS con Juntas tóricas

GARSEALS con Juntas tóricas​
Retén Espejo
Ø exterior Ø interior Altura
GAR0220 35,0 22,0 20,0
GAR0250 38,0 25,0 20,0
GAR0305 42,5 30,5 17,69
GAR0340 45,0 34,0 14,0
GAR0380 51,0 38,0 20,0
GAR0381 51,0 38,0 20,0
GAR0435 58,0 43,5 24,0
GAR0450 58,0 45,0 21,0
GAR0451 59,0 45,0 26,8
GAR0460 60,0 46,0 24,0
GAR0461 59,0 46,0 20,0
GAR0480 62,0 48,0 25,0
GAR0481 58,0 48,0 14,4
GAR0485 62,0 48,5 18,0
GAR0510 65,6 51,0 26,8
GAR0540 68,0 54,0 24,0
GAR0550 67,0 55,0 18,0
GAR0551 66,5 55,0 20,0
GAR0555 70,0 55,5 22,0
GAR0556 70,0 55,5 22,0
GAR0560 70,0 56,0 25,0
GAR0575 74,0 57,5 26,0
GAR0580 75,0 58,0 27,0
GAR0581 77,5 58,0 36,0
GAR0582 75,5 57,8 26,0
GAR0600 74,0 60,0 20,6
GAR0602 73,0 60,2 20,0
GAR0610 83,0 61,0 30,0
GAR0611 73,0 61,0 17,6
GAR0620 73,2 62,0 17,0
GAR0621 73,5 62,0 16,0
GAR0630 80,5 63,0 26,0
GAR0635 82,5 63,5 31,8
GAR0640 78,0 64,0 25,0
GAR0641 76,0 64,0 17,6
GAR0660 86,0 66,0 28,0
GAR0661 85,0 66,0 26,0
GAR0670 80,0 67,0 20,0
GAR0675 86,5 67,5 31,8
GAR0685 89,0 68,5 24,0
GAR0690 84,0 69,0 24,0
GAR0700 90,0 70,0 28,0
GAR0701 87,0 70,0 21,0
GAR0702 84,0 70,0 20,0
GAR0710 92,0 71,0 20,0
GAR0725 92,0 72,5 36,0
GAR0730 88,0 73,0 31,8
GAR0738 86,4 73,8 22,0
GAR0710 87,0 74,0 22,0
GAR0741 93,0 74,0 21,0
GAR0746 93,0 74,6 29,0
GAR0750 94,0 75,0 32,0
GAR0760 94,0 76,0 29,0
GAR0775 87,5 77,5 14,0
GAR0790 100,0 79,0 30,0
GAR0795 92,5 79,5 20,0
GAR0800 100,0 80,0 29,0
GAR0801 100,0 80,0 29,0
GAR0810 98,0 81,0 28,0
GAR0825 102,0 82,5 36,0
GAR0830 102,0 83,0 28,0
GAR0845 104,5 84,5 32,0
GAR0880 108,0 88,0 24,0
GAR0890 108,0 89,0 29,0
GAR0900 105,0 90,0 26,0
GAR0901 102,0 90,0 20,0
GAR0905 109,0 90,5 32,0
GAR0910 110,0 91,0 32,0
GAR0920 109,0 92,0 22,0
GAR9040 107,0 94,0 22,0
GAR0950 114,0 95,0 32,0
GAR0951 111,0 95,0 24,0
GAR0965 106,5 96,5 14,0
GAR0970 116,0 97,0 32,0
GAR0980 119,0 98,0 29,6
GAR0985 115,0 98,5 21,2
GAR0990 120,0 99,0 28,0
GAR1000 119,0 100,0 32,0
GAR1001 119,0 100,0 32,0
GAR1010 120,0 101,0 30,0
GAR1020 122,0 102,0 33,0
GAR1021 118,0 102,0 27,0
GAR1030 117,0 103,0 20,0
GAR1039 117,1 103,9 20,0
GAR1040 117,0 104,0 22,0
GAR1041 122,0 104,0 22,0
GAR1042 125,0 104,0 28,0
GAR1070 125,0 107,0 24,0
GAR1095 127,0 109,5 32,0
GAR1100 128,0 110,0 32,0
GAR1101 132,0 110,0 32,0
GAR1110 133,0 111,0 32,0
GAR1120 132,0 112,0 31,8
GAR1145 129,0 114,5 21,0
GAR1150 137,0 115,0 31,0
GAR1170 140,0 117,0 29,0
GAR1171 138,0 117,0 32,0
GAR1180 138,0 118,0 32,0
GAR1200 142,0 120,0 38,0
GAR1201 139,0 120,0 32,0
GAR1202 138,0 120,0 32,0
GAR1235 143,5 123,5 29,4
GAR1240 141,0 124,0 22,0
GAR1250 144,0 125,0 31,8
GAR1270 140,7 127,0 25,0
GAR1271 146,0 127,0 32,0
GAR1272 141,1 127,0 29,0
GAR1273 141,0 127,0 29,0
GAR1300 150,0 130,0 32,0
GAR1301 151,0 130,0 32,0
GAR1302 152,0 130,0 38,4
GAR1303 150,1 130,0 32,0
GAR1320 152,0 132,0 30,0
GAR1355 154,5 135,5 28,0
GAR1360 155,0 136,0 30,0
GAR1370 153,0 137,0 30,0
GAR1400 155,0 140,0 26,0
GAR1420 160,0 142,0 33,0
GAR1430 157,01 143,0 25,0
GAR1431 160,0 143,0 27,0
GAR1432 157,0 143,0 27,0
GAR1440 157,05 144,0 26,0
GAR1460 168,1 146,0 38,0
GAR1461 172,0 146,0 38,0
GAR1462 175,0 146,0 38,0
GAR1470 167,0 147,0 28,0
GAR1500 172,0 150,0 40,0
GAR1501 171,0 150,0 32,0
GAR1502 172,0 150,0 40,0
GAR1503 167,0 150,0 28,0
GAR1504 172,0 150,0 39,0
GAR1530 171,5 153,0 28,0
GAR1535 172,5 153,5 32,0
GAR1539 168,0 153,9 26,0
GAR1540 168,0 154,0 27,0
GAR1541 169,0 154,0 22,0
GAR1542 170,0 154,0 21,0
GAR1543 173,5 154,0 32,0
GAR1544 173,5 154,0 32,0
GAR1545 178,0 154,0 34,0
GAR1550 177,0 155,0 39,0
GAR1600 180,0 160,0 32,0
GAR1630 191,0 163,0 38,0
GAR1631 191,0 163,0 46,0
GAR1633 191,5 163,0 38,0
GAR1640 189,0 164,0 30,0
GAR1650 181,0 165,0 27,0
GAR1651 183,0 165,0 28,0
GAR1665 191,5 166,5 38,0
GAR1670 194,0 167,0 38,0
GAR1690 188,5 169,0 32,0
GAR1713 185,3 171,3 20,0
GAR1720 194,4 172,0 31,8
GAR1725 190,0 172,5 25,4
GAR1730 200,0 173,0 36,0
GAR1731 200,0 173,0 40,0
GAR1740 190,0 174,0 25,4
GAR1760 195,0 176,0 28,0
GAR1770 200,0 177,0 30,0
GAR1780 200,0 178,0 38,0
GAR1781 200,0 178,0 38,0
GAR1782 199,0 178,0 32,0
GAR1783 197,3 178,0 21,4
GAR1800 197,4 180,0 21,4
GAR1820 210,5 182,0 38,0
GAR1825 210,3 182,5 46,0
GAR1830 202,0 183,0 28,0
GAR1860 203,0 186,0 25,4
GAR1865 202,5 186,5 21,4
GAR1866 202,8 186,5 21,7
GAR1900 216,0 190,0 44,0
GAR1901 216,1 190,0 36,0
GAR1910 210,0 191,0 28,0
GAR1920 215,0 192,0 33,0
GAR1921 209,0 192,0 30,0
GAR1930 218,0 193,0 38,0
GAR1950 216,5 195,0 31,8
GAR2000 228,5 200,0 38,0
GAR2010 222,3 201,0 26,5
GAR2020 222,3 202,0 26,5
GAR2040 222,5 204,0 26,0
GAR2050 227,0 205,0 30,0
GAR2070 227,5 207,0 32,0
GAR2085 222,8 208,5 26,0
GAR2090 234,0 209,0 42,0
GAR2100 240,0 210,0 40,0
GAR2160 237,0 216,0 30,0
GAR2170 240,0 217,0 36,0
GAR2180 246,0 218,0 38,0
GAR2190 245,0 219,0 32,0
GAR2201 246,0 220,0 41,0
GAR2203 241,2 220,0 25,0
GAR2204 239,5 220,0 31,8
GAR2220 246,0 222,0 36,0
GAR2230 251,4 223,0 38,0
GAR2235 252,0 223,5 46,0
GAR2260 253,0 226,0 38,0
GAR2265 251,6 226,5 38,0
GAR2320 260,0 232,0 36,0
GAR2321 259,5 232,0 38,0
GAR2340 260,0 234,0 36,0
GAR2350 259,5 235,0 38,0
GAR2360 266,0 236,0 42,0
GAR2380 261,0 238,0 32,0
GAR2390 268,0 239,0 40,0
GAR2400 262,8 240,0 38,0
GAR2401 268,5 240,0 38,0
GAR2402 268,5 240,0 38,0
GAR2410 273,0 241,0 40,0
GAR2420 262,5 242,0 40,0
GAR2450 264,5 245,0 32,0
GAR2500 276,0 250,0 44,0
GAR2501 270,0 250,0 30,0
GAR2520 280,0 252,0 38,0
GAR2600 288,0 260,0 40,0
GAR2620 290,0 262,0 38,0
GAR2650 292,8 265,0 46,0
GAR2652 293,0 265,0 38,0
GAR2653 294,0 265,0 38,0
GAR2680 293,0 268,0 38,0
GAR2720 300,0 272,0 40,0
GAR2740 300,0 274,0 40,0
GAR2741 300,0 274,0 40,0
GAR2750 303,0 275,0 38,0
GAR2770 310,0 277,0 38,0
GAR2825 310,8 282,5 38,0
GAR2900 314,0 290,0 40,0
GAR2940 327,0 294,0 42,0
GAR2980 328,0 298,0 40,0
GAR3000 328,0 300,0 40,0
GAR3001 330,0 300,0 41,0
GAR3002 325,0 300,0 38,0
GAR3090 337,0 309,0 40,0
GAR3180 341,0 318,0 38,0
GAR3181 346,0 318,0 38,0
GAR3185 346,0 318,5 46,0
GAR3200 348,0 320,0 40,0
GAR3220 346,0 322,0 46,0
GAR3250 353,8 325,0 30,0
GAR3360 368,0 336,0 40,0
GAR3395 368,0 339,5 40,0
GAR3400 370,0 340,0 40,4
GAR3500 376,0 350,0 44,0
GAR3501 375,0 350,0 38,0
GAR3550 375,0 355,0 38,0
GAR3560 381,0 356,0 38,0
GAR3650 394,0 365,0 38,0
GAR3660 394,4 366,0 38,0
GAR3690 394,0 369,0 38,0
GAR3700 398,0 370,0 38,0
GAR3805 405,0 380,5 40,0
GAR3810 405,0 381,0 40,8
GAR3820 410,0 382,0 42,0
GAR3870 415,0 387,0 38,0
GAR3871 415,0 387,0 38,0
GAR3880 417,0 388,0 38,0
GAR3980 426,0 398,0 38,0
GAR4070 436,0 407,0 38,0
GAR7240 454,0 424,0 42,0
GAR4285 454,0 428,5 37,0
GAR4290 457,0 429,0 38,0
GAR4300 457,0 429,0 38,0
GAR4450 473,0 445,0 38,0
GAR4480 482,5 448,0 40,0
GAR4500 480,0 450,0 50,0
GAR4600 494,0 460,0 60,0
GAR4650 495,0 465,0 44,0
GAR4651 497,0 465,0 44,0
GAR4700 500,0 470,0 50,0
GAR5050 533,4 505,0 44,0
GAR5051 535,0 505,0 44,0
GAR5080 548,0 508,0 60,0
GAR5300 560,0 530,0 50,0
GAR5380 567,0 538,0 44,0
GAR5590 590,0 559,0 50,0
GAR5591 590,0 559,0 48,0
GAR5800 608,0 581,0 44,0
GAR5910 623,0 591,0 50,0
GAR5960 628,0 596,0 50,0
GAR6200 650,0 620,0 50,0
GAR6600 690,0 660,0 50,0
GAR6670 700,0 667,0 44,0
GAR7180 750,0 718,0 50,0
GAR7370 768,0 737,0 50,0
GAR7380 770,0 738,0 50,0
GAR7700 825,0 770,0 80,0
GAR7800 835,0 780,0 80,0
GAR8300 885,0 830,0 80,0
GAR8310 865,0 831,0 44,0
GAR9020 940,0 902,0 60,0
GAR9200 975,0 920,0 80,0
GAR10300 1082,0 1030,0 80,0
GAR10460 1102,0 1046,0 80,0
GAR11750 1233,0 1175,0 80,0
GAR13720 1422,0 1372,0 80,0

GARSEALS con anillos trapezoidales

Retén Espejo
Ø exterior Ø interior Altura
GARF0420 59,0 42,0 20,0
GARF0460 59,0 46,0 18,0
GARF0470 62,0 47,0 20,0
GARF0505 65,0 50,5 19,0
GARF0530 67,0 53,0 17,2
GARF0540 73,0 54,0 22,0
GARF0580 78,0 58,0 20,0
GARF0585 73,0 58,5 19,0
GARF0586 80,0 58,6 19,6
GARF0595 76,0 60,0 21,0
GARF0635 81,0 63,5 19,0
GARF0670 86,2 67,0 20,0
GARF0671 87,0 67,0 25,0
GARF0672 91,7 67,0 20,0
GARF0730 90,0 73,0 20,0
GARF0740 92,8 73,8 20,0
GARF0741 99,0 74,0 20,0
GARF0760 90,0 76,0 17,0
GARF0770 97,0 77,0 25,0
GARF0820 101,5 82,0 20,0
GARF0825 100,0 82,5 22,0
GARF0875 109,0 87,5 17,5
GARF0876 111,5 87,5 19,0
GARF0880 104,0 88,0 18,0
GARF0900 106,5 90,0 14,0
GARF0920 113,0 92,0 24,0
GARF0940 112,5 94,0 24,0
GARF0941 120,0 94,0 25,0
GARF0990 123,0 99,0 19,0
GARF0911 120,0 99,0 17,5
GARF1040 132,0 104,0 27,0
GARF1050 124,0 105,0 24,0
GARF1075 123,0 107,5 15,0
GARF1115 136,0 111,5 27,0
GARF1140 133,2 114,0 26,0
GARF1141 138,0 114,0 26,0
GARF1150 141,0 115,0 28,0
GARF1240 144,0 124,0 32,0
GARF1320 158,0 132,0 31,0
GARF1330 156,0 133,0 28,0
GARF1425 161,0 142,5 24,0
GARF1430 165,0 143,0 28,0
GARF1431 168,0 143,0 28,0
GARF1480 172,0 148,0 29,0
GARF1485 168,0 148,5 32,4
GARF1481 168,0 148,5 32,4
GARF1500 175,0 150,0 30,0
GARF1501 178,0 150,0 32,0
GARF1520 178,0 152,0 32,0
GARF1540 180,0 154,0 36,0
GARF1541 175,0 154,0 30,0
GARF1580 180,0 158,0 18,0
GARF1630 184,0 163,0 28,0
GARF1690 195,0 169,0 33,0
GARF1691 189,0 169,0 22,0
GARF1780 207,0 178,0 29,0
GARF1920 220,0 192,0 36,0
GARF1930 214,3 193,0 32,0
GARF1931 223,0 193,0 34,0
GARF1940 222,0 194,0 32,0
GARF1980 224,0 198,0 35,0
GARF1981 220,0 198,0 18,0
GARF2060 237,5 206,0 38,0
GARF2135 238,0 213,5 28,0
GARF2140 244,0 214,0 38,0
GARF2150 249,0 215,0 38,0
GARF2260 256,0 226,0 40,0
GARF2261 246,0 225,0 40,0
GARF2280 260,5 228,0 41,0
GARF2330 259,0 233,0 35,0
GARF2360 265,0 236,0 30,0
GARF2390 264,0 239,0 34,0
GARF2415 273,5 241,5 36,0
GARF2420 273,5 241,5 36,0
GARF2470 270,5 247,0 41,0
GARF2580 286,0 258,0 28,0
GARF2750 303,0 275,0 36,0
GARF2830 305,0 283,0 42,0
GARF2831 319,0 283,0 34,0
GARF3020 330,0 302,0 28,0
GARF3200 352,5 320,0 40,0
GARF3550 392,0 355,0 40,0
GARF3790 414,0 379,0 40,0
GARF4288 458,0 428,8 42,0
GARF4421 470,0 442,0 42,0
GARF4800 515,0 480,0 44,0
GARF4920 530,0 492,0 44,0
GARF5350 580,0 535,0 45,0
GARF5700 600,0 570,0 45,0
GARF6200 664,0 620,0 46,0
GARF6600 692,0 660,0 46,0
GARF7500 800,0 750,0 54,0